SMSTEEL SMSTEEL

Wholesale SECC/SECD/SECE 20/20 coating Electro-galvanized steel plate Supplier, Suppliers

Electro-galvanization employs an electric current to deposit dissolved zinc onto the surface of the material to be plated. This method offers uniform coating thickness and decorative properties, making it a preferred choice for various applications. However, unlike hot-dip galvanization, electro-galvanized materials typically undergo chromate treatment to enhance corrosion resistance and prevent white powdery corrosion formation.

Product Description

The Electroplating Production Process

Below is a detailed description of the important steps in the electroplating process:

1. Surface Preparation and Pretreatment

This is the most crucial step in the electroplating process, as the surface of the steel sheet must be perfectly prepared before electroplating. This process includes the following steps:

  • Surface Cleaning: Thoroughly clean the steel sheet to remove impurities, dust, and grease. This ensures that the electroplated layer can firmly and evenly adhere to the metal surface.
  • Surface Pretreatment: The steel sheet can be pretreated using methods such as sandblasting, abrasion, or chemical cleaning. This helps create a smooth and uniform surface, enhancing the adhesion of the electroplated layer.
2. Electroplating Process

After the steel sheet’s surface is prepared, the electroplating process begins. This process usually takes place in a container with an electroplating solution. The steps include:

  • Pre-treatment: Before immersing the steel sheet into the electroplating solution, it undergoes pre-treatment by immersion in an alkaline solution to clean the surface once again and increase conductivity.
  • Zinc Electroplating: The steel sheet is fully immersed in the zinc plating solution. As the current passes through, zinc ions are released and deposited onto the surface, forming a firmly adhered zinc layer.
  • Adjusting the Plating Layer: Adjusting the current and contact time can control the thickness of the zinc plating layer to meet specific product requirements.
Electroplating Production Process

Product Parameters

Series Galvanized oiled sheet Galvanized fingerprint-resistant sheet Special fingerprint-resistant sheet for TV/MNT backplane Low gloss galvanized fingerprint-resistant sheet Self-lubricating fingerprint-resistant sheet special for motor
Grade SECC-O, SECD-O, SECE-O SECC-NM SECD-N5, SECE-N5 SECC-NM SECC-SL, SECD-SL
Thickness 0.4--1.6mm
Width 900mm--1350mm
Inner diameter of coil 610mm
Weight per roll 6-13T
Zinc layer thickness 3um Single side
Zinc layer weight 20g/m2 Single side
Coating layer thickness Oiling: 500mg/m2 Single side Fingerprint resistance: Single side 1-1.4um Fingerprint resistance: Single side 1.8-2.2um

Applications of Electroplated Steel

1. Construction Industry

Electroplated steel is widely used in infrastructure and industrial architecture projects. Its corrosion resistance makes it ideal for roofing sheets, water pipes, drainage pipes, faucets, and ventilation systems. It shields metal components, enhancing lifespan and reducing environmental impact on large projects.

2. Automotive and Motorcycle Industry

Applied to exterior parts and components, the zinc layer protects vehicle frames from corrosion caused by water and dust. This maintains external beauty and prolongs vehicle life. It is also used in load-bearing components like sliders and kickstands for added durability.

3. Consumer Goods Manufacturing

In electronics, it creates a corrosion-resistant layer for screws, buttons, and circuits. In household goods, it is employed to produce shiny, durable products such as pots, pans, and dishes.

4. Various Applications in Daily Life

Beyond traditional industries, it is used for decorative items, advertising signs, and interior furnishings. It also serves agriculture and the oil and gas industries, contributing significantly to societal development.

Conclusion: Electroplated steel plays an essential role in strengthening steel products. With superior corrosion resistance, cost-effectiveness, and environmental protection, it continues to meet increasing global demand across various industrial sectors.

Frequently Asked Questions
What is the most critical step in electroplating?
Surface preparation and pretreatment are the most crucial steps, ensuring the surface is perfectly clean so the electroplated layer can adhere firmly and evenly.
How is the thickness of the zinc plating layer controlled?
The thickness is regulated by adjusting the electrical current and the contact time during the immersion process in the electroplating solution.
Why is electroplated steel preferred in construction?
It is favored for its excellent corrosion resistance and durability, which protects vital systems like roofing, drainage, and ventilation from the elements.
Is electroplated steel environmentally friendly?
Yes, electroplated steel is valued for its cost-effectiveness and environmental protection qualities, contributing to sustainable industrial progress.
What common household items use electroplated steel?
It is widely used to manufacture corrosion-resistant and shiny household items such as pots, pans, dishes, and electronic components like screws and buttons.
What are the typical thickness ranges for these steel sheets?
The standard thickness for electroplated galvanized sheets typically ranges from 0.4mm to 1.6mm, depending on the specific series and application.

Related Products